China Factory FRP(Fiberglass) Pultrusion Die Wavy Tile Type Mould
The Overview : Mold is an important tool for pultrusion technology, generally consisting of two parts: preforming die and forming die. 1. Pre-forming mold In the pultrusion process, after the reinforcing material is impregnated with the resin (or while being impregnated), before entering the forming mold, it must pass through a pre-forming mold composed of a set of yarn guiding elements. The role of the pre-forming mold is The reinforced material after dipping is gradually formed into a preform having a shape and a size corresponding to the shape of the cavity according to the profile configuration of the profile, and then enters the molding die, thereby ensuring uniform yarn content in the section of the product. 2. The ratio of the cross-sectional area of the molding die to the cross-sectional area of the product should generally be greater than or equal to 10 to ensure that the mold has sufficient strength and rigidity, and the heat distribution is uniform and stable after heating. The length of the pultrusion die is determined according to the pulling speed during the molding process and the curing speed of the resin gel to ensure the degree of mold release curing when the product is pulled out. Generally, steel is chrome-plated, and the surface of the cavity is required to be smooth and wear-resistant, thereby reducing the frictional resistance of the pultrusion and increasing the service life of the mold. High-quality steel for mold making, advanced forging process and efficient heat treatment. It provides a powerful guarantee for CNC simulation of fine grinding and super-electrostatic precision polishing. The surface is hard chrome plated, so that the hardness of the mold is enough to reach HRC58-62, the inner cavity finish is 0.0025, and the straightness is 0.0025. The internal structure of the mold steel is dense, the hardness is uniform, and the material is stable. As a senior professional mold manufacturer, we know that the quality and stability of materials is important for mold manufacturing. In today’s highly competitive market, even if customers can buy some very cheap molds, there will be problems in processing and production, and the lost processing costs and time will far exceed the value of the mold itself. Therefore, a stable and reputable mold supplier is very important to the pultruded profile manufacturers.
Product Details :
|Place of Origin||Henan，China|
|Mold name||Fiberglass die frp pultrusion mould|
|Cavity surface treatment||hard chrome plating, carbonitriding, quenching|
|Mold life||50000 meters - 20,0000 meters|
|Mold production time||25-40 days|
|Design software||UG , Auto CAD , Solidworks ,etc|
|Main Services||Mold design ,Mold making|
|Steel Material||P20 , 40Cr , 38CrMoAl|
|Product Raw Material||unsaturated polyester resin/ epoxy rein /polyurethane resin/phenolic resin /Vinyl resin +fiberglass|
|Type||Square tube,rectangular tube , fluted tube ,round tube ,round rod,flat strip/sheet , I-beam , U-channel, C-channel ,cable tray, protective cover ,angle , rails , gratings ,window&door ,fan blade ,ect|
|Product||Military, industry,communication equipments ,electric|
|Application||power industry,spaceflight,fishery and forestry ,road and bridge construction ,chemical industry.|
|Mold machining equipments||Vertical and horizontal machining center, large surface grinder,milling machine, Deep hole drilling machine ,Wire cutting ,Lathe ,2 meter well type hardening and tempering oven and 2 meter computer-controlled nitrogenized oven , Manual polishing , equipments for making chrome|
Product Features :
1. High hardness, long service life and high surface finish, meeting product requirements; 2. The material is made of high quality die steel, after nitriding or hard chrome plating and polishing; 3. The round tube mold adopts deep hole processing technology and finally chrome and polishes the high quality steel used for mold manufacturing, adopts advanced electroplating process, and performs efficient heat treatment. It provides a powerful guarantee for CNC simulation of fine grinding and super-electrostatic precision polishing. The surface is hard chrome plated, so that the hardness of the mold is enough to reach Rockwell 58-62, the internal cavity finish is 0.0025, and the straightness is 0.0025. The internal structure of the mold steel is dense, the hardness is uniform, and the material is stable.
|Machining Process||1. Steel cutting|
|3. Rough grinding|
|4. CNC Milling|
|5. Final grinding|
|6. Hole drilling|
|8. Hard chrome plating/Nitriding|
|9. Polish again and assemble die|
|10.Packing and shipment|
|Our advantages||1.Imported steel|
|2.Introduced advanced military industrial technology abroad ,owns military, industrial technical talents and senior engineers ,computer,controled equipments ,experienced workers|
|5.Quality credibility and good after- sales service|
Our Company :
Xinxiang Jinglong Composite Materials Co., Ltd. was founded in 1995. It is a company dedicated to R&D, design and processing of FRP pultrusion molds, molded dies and pultruded profiles. The company covers an area of more than 5,000 square meters, and has more than 30 sets of various machine tools, large-scale CNC machining centers, high-precision grinding machines, etc., as well as perfect testing equipment. It is a high-tech environmental protection enterprise specializing in R&D, production, sales and service of FRP.
Since its establishment, the company has made continuous breakthroughs in FRP mold manufacturing and FRP profile processing. In 1995, the company was established, and the company successfully developed a complete design plan for FRP pultrusion molds and obtained mass production. In 2005, it was an excellent supplier of phenolic pultrusion and epoxy pultrusion, and vinyl pultrusion in mold design and mold material application. In 2014, he participated in the design and development of FRP anode tube pultrusion molds and mass production. In 2015, we developed polyurethane pultrusion molds and made breakthroughs in window materials, bridges, etc., and we have deep cooperation with many companies in polyurethane pultrusion molds and processes. For more than 20 years, Jinglong has been committed to the research and innovation of FRP molds, promoted and witnessed the development of composite materials in China, and has become a professional supplier with unique advantages in this field.
At present, the company has dozens of profiles for the market, including the production of FRP pultruded profiles, FRP ladders / stools, grilles, FRP fences, FRP bolts and other products. The company has a high-quality talent team, professional production and technical personnel, professional marketing team, quality pre-sales and after-sales service team. Under the comprehensive advantages of self-owned talents and technology, the products produced are stable in performance and reliable in quality. At the same time, they are highly praised by consumers for their enthusiastic service. Xinxiang Jinglong Composite Materials Co., Ltd. is a company integrating product development, design, production, sales and installation. Our company is willing to cooperate with Chinese and foreign friends to create brilliance with advanced technology, high-quality products, reasonable price and perfect service.
Our Service :
Packaging & Shipping :
Packing Details : Bulk，Carton box，wooden pallet，steel pallet or as per customers’ requirements. Delivery Details : 20-40days Transportation : By sea, by air,by train and by express delivery. Payment : L/C,T/T（>>30% deposit when confirm order, pay the balance before shipment.）Western Union, Paypal Port : Shanghai/Tianjin/Qingdao